CT-200B, CT-315B Hydraulic Super Deep Embossing
Machine
Ⅰ. Introduction:
Application: wine box, moon
cake box, health care products boxes, shirt box, underwear box, table calendar,
fruit box, special local product, luxury packaging, etc.
Some ordinary packaging
immediately become worth double after using this technology, manifests the
stereo feeling, feel and visual effect more high-end, atmosphere, high grade.
Design concept: low cost, high
grade. Safety, easy to operate.
Special technology: three beam
four-post, advanced push board system, the stability of the hydraulic unit, we
also provide grain gallery.
Ⅱ. Machine Construction:
Machine frame adopt three beams
four four-post run desktop, three beams are made of high qualified steel plate
welding, cylinder block adopts 45 # (with round steel processing), stand column
adopts of 45# steel with hard chrome plating surface achieve hardness of
HRC55-52, piston rod adopts 45 # steel, the surface of plating hard chromium
achieve hardness of HRC55-52 too.
Ⅲ. Security System:
1. Support activity crossbeam has a second level of
protection, slide will not happen when installed offset.
2. Equipment operation have to
press the switch, reset the mobile station.
3. Pressure system is adjusted by the pressure
relay, safe and convenient.
Ⅳ. Dynamical System:
Hydraulic system adopts
well-known brands, five-axis machining of high precision molding of two-way
cartridge valve. Reasonable layout, compact structure, tubing connection
preferred tubing grafted to reduce the occurrence of oil spills, hydraulic system
has the function of the oil filter, ensure hydraulic system to work normal and
stable
Ⅴ. Electronic Control System
Electrical system adopts PLC
computer program control: the machine is equipped with point two types of
process of jog and moving. The system is equipped with rotating button, can be
to choose the right means of suppression techniques according to the
technological requirements, time speed and pressure can be adjusted. Stroke
control adopts the non-contact proximity switch, other electrical components
adopt domestic well-known China product.
Ⅵ. Major Components:
PLC touch panel, servo motor
and servo controller adopt Taiwan Delta brand. Ball screw, pressure relay,
rails, etc. Hydraulic system adopts cartridge valve and magnetic valve, xial
plunger pump, Main motor adopts China top brands, etc.
Ⅶ. Main Advantages:
Unique deep embossing technology
Twenty years of hydraulic experience,
innovative design, the hydraulic control system and a good heating system to
create high-quality deep embossing techniques.
Accuracy and more stable
High quality steel structure,
ball screw, hydraulic oil filtration system has a filter function to ensure
stable and accurate operation of the hydraulic system.
Efficient, safe, energy-efficient
Unique die board taken off and
changing device to make the die changing more safe and convenient. Advanced power
conversion device, so that the main motor reduce 11kw, energy savings of about
10 kilowatt hour per hour.
Paper positioning
Compared to the traditional way
to put paper, efficiency doubled, reduce labor, and more secure.
Electric control system
Adopting computer program
control, stroke using non-contact proximity switches, well-known electrical
components products.
High-quality elements
Delta PLC touch screen, servo
motor, servo controllers, ball screw, pressure switch, rails, etc.
Hydraulic system
Using well-known top brands,
five-axis machining of high precision molding of two-way cartridge valve.
Oil cooling
Unique automatic oil
temperature control system to ensure that the hydraulic system oil temperature
normal, the equipment running smoothly, low fault, and longer life.
Accessible template
Unique interchangeable
templates designed to make the changing and cleaning of Die more easier, faster
and safe.
Production Process
Ⅷ. Main Technical Parameters:
Items
|
Unit
|
Model
|
Number of cylinders
|
PC
|
1
|
2
|
Master cylinder pressure
|
KN
|
200T
|
315T
|
Max. opening distance
|
mm
|
70-80
|
70-80
|
Slider stoke
|
mm
|
220
|
220
|
Max. working pressure
|
mpa
|
20
|
22
|
Working speed
|
HOUR
|
800-1200
|
800-1200
|
Table effective area
|
MM
|
850X650
|
1050X720
|
Main motor
|
KW
|
7.5
|
7.5
|
Total power
|
KW
|
15.5
|
18.5
|
Working voltage
|
V
|
380
|
380
|
Overall dimensions
|
MM
|
1700X2000X2100
|
1900X2100X2300
|
Weight
|
KG
|
7500KG
|
9500KG
|
Ⅸ. Products Samples:
Ⅹ. Other Functions
Hot
Stamping
On the installation of electrical equipment and gold foil
stepping roller device, your can have the hot stamping technology, good
compatibility, and stability to make your products more beautiful.
Die
Cutting
Die-cutting process is a function of the device can be
owned, installed on a cutting board, can be applied to thick paper production
operations, puzzles, PVC plastic die-cutting.
Ⅺ. Die / Mould Used on
Deep Embossing Machine
Raw material: Zinc,
Board thickness: around 2mm as normal.
Capacity: one zinc die can emboss 100000 pieces of paper
board as usual.
Zinc die has replaced the
traditional copperplate. The cost is much reduced.